Advanced Technology Electrical Discharge Machining: QProcess CNC EDM Solutions

At QProcess, we offer comprehensive CNC Electrical Discharge Machining (EDM) services for complex shapes and high-precision parts that are difficult or impossible to machine using conventional methods. Through our extensive partner network, we provide access to various EDM technologies including Wire EDM, Sinker EDM, and Hole Drilling EDM. With this technology, which enables micron-level precision, excellent surface quality, and processing of complex geometries even in the hardest materials, we achieve superior results in all your projects from prototype production to serial manufacturing.

Various EDM Technologies and Capabilities

QProcess offers the industry’s most advanced EDM technologies through its business partners. With Wire EDM (WEDM), we can perform movements in up to 5 axes, creating complex contours and angled cuts. Using Sinker EDM systems, we can process deep and precise cavities, complex mold cavities, and 3D shapes. With Hole Drilling EDM, we can create holes with very small diameters and high depth-to-diameter ratios. Thanks to precise positioning systems and advanced control software, we achieve micron-level precision and successfully process even the most challenging geometries.

Processing All Types of Hard and Conductive Materials

QProcess’s EDM solutions provide effective results in processing almost all materials with conductive properties. We offer excellent performance in materials that are difficult to process using conventional methods, including hardened steels, tool steels, carbides, stainless steels, titanium, inconel, hastelloy, and other superalloys. Our ability to perform precise cutting and machining independent of material hardness enables processing of heat-treated parts with minimal distortion. By using EDM parameters optimized for different materials, we achieve ideal surface quality and dimensional accuracy.

Industrial Application Areas

QProcess’s EDM services cater to various sectors requiring high precision and complex geometry: In the mold and tool sector, we produce injection molds, forging dies, cutting dies, punches, and matrices; in aerospace and defense, we create turbine components, fuel system parts, and ammunition components; in medical device manufacturing, we craft surgical instruments, implant components, and precision medical equipment; in the electronics sector, we provide connector molds and micromechanical parts; for the automotive industry, we offer high-precision EDM solutions for precision engine components, sensor parts, and special tools.

Precision and Control

QProcess implements comprehensive quality control systems to ensure superior precision and surface quality in all EDM projects. Using modern CMM systems, precision optical measuring devices, and advanced surface analysis equipment, we verify that each part fully complies with technical requirements. We can provide micron-level dimensional accuracy, surface roughness down to Ra 0.1 μm, and precise geometric tolerances. We provide comprehensive dimensional reporting and documentation especially for complex mold components and critical parts.

Flexibility and Expert Solutions

QProcess’s business partnership model offers unique advantages for your EDM projects. We can handle various production volumes from one-piece prototypes to serial production. We provide technical support from the design stage in complex projects, performing manufacturability analysis and EDM process optimization. With quick response capacity and flexible planning for your emergency projects, we minimize delivery times. By integrating EDM technology with other machining methods, we optimize your total production process.

Take advantage of the unique benefits offered by EDM technology with QProcess. Contact us for your complex-shaped and high-precision parts.