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Centrifugal casting

Centrifugal casting is a process in which molten metal is poured into a rotating mould, and centrifugal force presses the metal against the mould wall while it solidifies. It produces dense, rotationally symmetric parts such as bushings, rings, cylinder liners and tubes, mainly in bronze, cast iron and steel.

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At a glance

Typical parts

Inspection

Documents

How centrifugal casting works

A cylindrical metal mould is rotated at high speed while molten metal is poured in. Centrifugal force distributes the metal evenly against the mould wall, where it solidifies from the outside in. No core is needed for the bore. Impurities and gas collect at the inner surface, which is removed by machining.

Horizontal centrifugal casting is used for long tubes and liners, vertical centrifugal casting for rings and short, wide parts.

Quality checks and documents for centrifugal castings

Chemical composition is checked by spectrometer for each heat, and hardness or tensile properties on test pieces. Castings are checked visually and by penetrant testing (PT) after machining, and by ultrasonic testing (UT) where the specification requires it.

Standard documents are a material certificate to EN 10204 3.1 and a dimensional report. More on the quality page.

Materials for centrifugal casting

Is this the right process?

When centrifugal casting is the right choice

When another process is better

Frequently asked questions

Why are centrifugal castings used for bushings and worm wheels?

Centrifugal force pushes the heavier metal outward and lighter impurities and gas inward, where they are machined away. The result is a dense, fine-grained structure in the working zone, which gives good wear resistance and load capacity for bearing bronzes.

What is the difference between horizontal and vertical centrifugal casting?

Horizontal machines rotate the mould around a horizontal axis and are used for long parts such as tubes and liners. Vertical machines are used for shorter parts with a larger diameter, such as rings, flanges and worm wheel rims.

Which bronze is used for worm wheels?

Tin bronzes such as CuSn12-C and CuSn12Ni2-C are common for worm wheel rims because of their wear resistance and sliding properties. In EN 1982 the suffix GZ marks a centrifugal casting, for example CuSn12-C-GZ.

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